The Latest in Metal AM Consumer Applications

Editor’s Note

This article highlights a landmark moment in luxury craftsmanship with the launch of the *Tùsaire Collection*. As the first commercially available line of platinum jewelry created via direct metal 3D printing, it represents a significant fusion of cutting-edge technology and high-end design, signaling a new chapter for the fine jewelry sector.

MING 3D printed Titanium mesh strap watch
3D Printed Platinum Jewelry

Platinum Guild International (PGI) unveiled a historic advancement in fine jewelry with the launch of the Tùsaire Collection—a revolutionary line of 3D printed platinum jewelry designed by acclaimed Scottish-American artist Maeve Gillies. As the world’s first commercially launched platinum-focused collection utilizing direct metal 3D printing, Tùsaire showcases the transformative power of additive manufacturing in reshaping both the luxury jewelry industry and consumer expectations.

Unlike most previously seen direct precious metal 3D printed products, which have been mostly experimental or one-off products, the Tùsaire Collection marks the transition of 3D printed platinum jewelry from experimental novelty to commercial reality, pushing the boundaries of form, function, and artistry in precious metals.

Unlike other precious metals, platinum is notoriously difficult to print due to its high melting point and strength. The Tùsaire project required months of calibration, redesign and material science collaboration. Through partnerships with ProGold in Italy and research by PGI, these technical hurdles were overcome, ushering in a new frontier for platinum.

“Platinum’s low reflectivity and excellent heat control make it an energy-efficient material for laser printing. Additionally, additive manufacturing produces far less waste than traditional casting, redefining luxury as environmentally conscious. Each Tùsaire piece, despite its grandeur, is a testament to sustainable innovation.”

3D Printed Fencing Pistol Grip

The Sub Zer0 2 Medium Pistol Grip from the fencing experts at Leon Paul represents yet another AM-driven leap into the future of sports equipment. Born from a blend of biomechanical innovation and elite-level fencing insights, this product redefines expectations. Weighing only 38 grams, it’s less than half the weight of conventional grips, yet engineered for strength and superior performance.

The Sub Zer0 2 is entirely 3D printed in metal using selective laser melting (SLM) technology, a first in fencing equipment. The use of AM isn’t a cosmetic gimmick—it’s a fundamental design shift. Developed through collaboration with biomechanical engineers and leveraging topology optimization, every curve, ridge, and indentation is purpose-built for enhanced grip and performance.

Weight plays a crucial role in fencing. The Sub Zer0 2’s astonishingly low mass drastically reduces fatigue and allows quicker weapon maneuverability. Traditional aluminum grips often weigh 90g or more. Shedding this extra bulk gives fencers speedier reaction time, more fluid movements, and reduced strain on the wrist, especially vital during long bouts. The benefits include increased agility and control, faster recovery times between parries, reduced strain during extended practice and improved accuracy due to enhanced wrist mobility.

“Working with Additive Italia, Alex Paul, a designer with over 25 years of experience in fencing innovation, envisioned this handle as the pinnacle of his career. His previous experiences included working with Olympic scoring systems and developing patented masks, but the Sub Zer0 2 is his passion project. Critics said metal 3D printing was ‘too expensive’ or ‘too fragile,’ but Alex’s dedication and customer support proved otherwise. Now, it’s a commercial reality.”

Apple Products with 3D Printed Titanium

In September 2025, Apple debuted the all-new iPhone Air, the thinnest iPhone ever made, and the first to officially feature a titanium 3D printed component. Like some of its predecessors, the new Apple Watch 11 also features a fully 3D printed titanium case, demonstrating that the use of AM to mass produce consumer electronics is here to stay and will be increasing in the future.

“The thin profile of the new iPhone is made possible by the new titanium USB-C port, which is 3D printed to be thinner and stronger, fitting into the slim design while using 33% less material than a conventional forging process. In addition, iPhone Air is made with 35% recycled content, including 80% recycled titanium, the highest ever for an iPhone, and 100% recycled cobalt in the battery. It is manufactured with 45% renewable electricity, like wind and solar, across the supply chain. It is designed to be durable, repairable and offer industry-leading software support, while meeting Apple’s high standards for energy efficiency and safe chemistry.”
Apple using additive manufacturing
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⏰ Published on: December 26, 2025